GLEASON- PFAUTER P 1200 S
Gleason-PFAUTER CNC gear shaping machine P 1200 S for the production of
internally and externally cylindrical gears with internal and external teeth
and other rolling profiles and moulds profiles and moulds that regularly occur
on the cylindrical workpiece circumference and for the production of profiles
in the single part process.
Special version with hydraulic shaping head H1
SCOPE OF EQUIPMENT:
- Basic machine P1200S, Siemens 840D Powerline (XP)
- Hydraulic shaping head H1
- Signal light (3-colour)
- Extended software for fault diagnosis
- Telephone diagnosis system
- Chip disposal through table bore
- Set of adjusting wedges
- Monitoring devices
- Warm-up programme
- Network connection (Ethernet)
- 19" flat control panel OP 015A
- Offline version "dialogue programming
- Vapour separator make "3nine" type KLARA
- Machine installation under floor
- Rinsing gun
- Mounting device
- Cutting wheel holder ( 3 pieces )
- Cutting wheel holder for sheep cutting wheels
- Cutting wheel holder for sheep cutting wheels
- Special cutting wheel holder
- Preparation for retrofitting paper belt filter system
- Measuring device for machine P 1200 S
- Clamping base body
- BDE/MDE interface in the machine control cabinet
Modification of vapour separator make "3nine" type Klara type EMMA
Working range and technical data:
Nominal workpiece diameter
External toothing. . . . . . . . 1.200 mm
Internal gearing. . . . . . . . 1.200 mm
Largest workpiece circulation Ø without counter stand... 1.400 mm
Nominal machine module approx.
- with hydraulic impact head H1... 16 mm
Shaping spindle stroke rate range
- with hydraulic shaping head H1 max. 80 min-1
Largest toothing width
- with hydraulic shaping head H1... 350 mm
Smallest pitch height of the hydrostatic screw guide
- with hydraulic shaping head H1... 850 mm
Smallest/largest distance between tool and workpiece axis
- with hydraulic shaping head H1... 0 - 750 mm
Axial slide adjustment range - with hydraulic shaping head H1... 1.100 mm
Lowest shaping spindle position above table with hydraulic shaping head H1
** with upper position Shaping stroke... 560 mm
Column side offset range - with hydraulic pusher head H1... +/- 50 mm
Mould mounting cone - with hydraulic shaping head H1
- HSK-80(hollow shank taper according to DIN 69063)
Workpiece with external gearing:
- Module max. 16 mm,
- max. toothing width 350 mm,
- max. external Ø 1.200 mm,
Workpiece with internal gearing:
- Module max. 16 mm,
- max. toothing width 350 mm,
- max. circulation Ø 1.400 mm,
- max. internal Ø 1.200 mm,
- max. shaping wheel Ø 260 mm,
- Mounting in shaping spindle HSK-80,
- Slide travel; X/Y/Z- 750 /100 / 1.100 mm,
Workpiece table:
- Outer Ø 1.200 mm,
- bore 300 mm,
- max. load 150 kN,
- Cooling unit, Küma, type OWT600-3KK, year 2008,
- Hydraulic unit, manufactured by Parka,
- Centrifuge, made by Steimel,
- Air filter, Indusa, type EL4001NTDASECL/O,
version AOO, max. air capacity 4.000 m³/h