GLEASON- PFAUTER P 1200
Gleason-PFAUTER CNC hobbing machine P 1200 for gear cutting of cylindrical and
worm gears worm gears and all other rolling profiles and shapes that regularly
occur on the cylindrical workpiece circumference.
Remark:
Machine designed for external milling, large milling head M3. Machine with
counter stand.
Scope of equipment:
- Basic machine P 1200, Siemens 840D PowerLine (XP)
- Motorised milling head M3
- Special speed series motorised milling head M3
- Extended software for fault diagnosis
- Main stand - raised 1000mm
- 2 x fume separator make "3nine" type EMMA
- Chip scraper conveyor
- Set of adjusting wedges
- Dialogue program "Milling in single-part process"
- Switching the machine (dry/wet)
- Counterholder tip - travelling -
- Magnetic roller
- Clamping upper part - complete
- Clamping device - complete - Special chip separator
- Special chip separator
- Signal light (3-coloured)
- Telephone diagnosis system
- Swivelling counter bearing holder
- Monitoring devices
- Warm-up programme
- Network connection (Ethernet)
- Dialogue program "Saving shifting data"
- Dialogue program "Saving damaged areas"
- 19" flat control panel OP 015A
- Rinsing gun
- Special software Free travelling counterholder
- Intermediate plate 300 mm for raising the counter support position
- Milling arbor 40 mm diameter changed to milling arbor 60 mm
- BDE/MDE interface in the machine control cabinet
- Oil separation systems 3nine System EMMA
Working range and technical data:
- Nominal workpiece diameter... 1,200 mm
- Gear hobbing approx... 25 mm
- Tooth moulding approx... 35 mm
Guide values depending on the respective machining task
Smallest/largest distance between milling cutter and workpiece axis... 100 /
750 mm
Largest axial slide path... 1,000 mm (special design)
Largest clampable hob cutter - Ø 450 mm
Length... 500 mm
Swivelling range of the milling head... + 30/- 45º
Cutter arbour taper... HSK-B160 (hollow shank taper according to DIN 69063)
Largest milling cutter movement... 450 mm
Table diameter... 1,200 mm
Table bore - Ø 300 mm
Depth... 875 mm
Maximum table load approx... 15,000 kg
Workpiece:
- Module max. 25 mm (in steel, 600N/mm²),
- Module profile milling max. 35 mm,
- Ø max. 1,200 mm,
Roll milling cutter:
- Head circle Ø max. 450 mm,
- length max. 500 mm,
- Carriage paths: X/Y/Z- 800 / 450 / 1,000 mm,
- Milling head swivelling angle... +A/-A-30/15 degrees,
- Hydraulic unit, made by Parker,