GLEASON- PFAUTER P 1200
Gleason-PFAUTER CNC hobbing machine P 1200 for gear cutting of cylindrical and
worm gears worm gears and all other rolling profiles and shapes that regularly
occur on the cylindrical workpiece circumference.
Remark:
Machine designed for external milling, large milling head M3. Machine with
counter stand.
Scope of equipment:
- Basic machine P 1200, Siemens 840D PowerLine (XP)
- Motorised milling head M3
- Special speed series motorised milling head M3
- Extended software for fault diagnosis
- Main stand - raised 1000mm
- Power clamping device
- 2 x fume separator make "3nine" type EMMA
- Chip scraper conveyor
- Set of adjustable wedges
- Switching the machine (dry/wet)
- Dialogue program "Milling in single-part process"
- Magnetic roller
- Special chip separator
- Counterholder sleeve
- Holder for oscillating pressure bell
- Signal light (3-coloured)
- Telephone diagnosis system
- Swivelling counter bearing holder
- Monitoring devices
- Warm-up programme
- Network connection (Ethernet)
- Dialogue program "Saving shifting data"
- Dialogue program "Saving damaged areas"
- 19" flat control panel OP 015A
- Rinsing gun
- Special software Free travelling counterholder
- Intermediate plate 300 mm for raising the counter support position
- Milling arbor 40 mm diameter changed to milling arbor 60 mm
- BDE/MDE interface in the machine control cabinet
- Oil separation systems 3nine System EMMA
Working range and technical data:
- Nominal workpiece diameter... 1.200 mm
- Hobbing approx... . . . . .....25 mm
- Tooth moulding approx. . . . ....35 mm
Guide values depending on the respective machining task.
- Smallest/largest distance between milling cutter and workpiece axis 100/750 mm
- Largest axial slide path... 1.000 mm (special design)
- Largest clampable hob cutter - Ø... 450 mm
- Length... 500 mm
- Swivelling range of the milling head... + 30/- 45º
- Cutter arbour taper... HSK-B160 (hollow shank taper according to DIN 69063)
- Largest milling cutter movement... 450 mm
- Table diameter... 1.200 mm
- Table bore - Ø... 300 mm
- Depth... 875 mm
- Maximum table load approx... 15.000 kg
Workpiece:
- Module max. 25 mm (in steel, 600N/mm²),
- Module profile milling max. 35 mm,
- Ø max. 1.200 mm,
Roll milling cutter:
- Head circle Ø max. 450 mm,
- length max. 500 mm, carriage travel: X/Y/Z - 800 / 450 / 1.000 mm,
- Milling head swivelling angle +A/-A: 30/15 degrees,
- Hydraulic unit, made by Parker,